• The machine tool manufacturer is holding a new edition of Soraluce Summit 2024 from June 12 to 14, showcasing its international leadership in milling, boring, multitasking and automation solutions.
  • During the event, the firm will make the worldwide presentation of the New Dynamic Line range, consisting of high rail gantry milling machines aimed at specific applications in both the aerospace sector and the mold and die sector, with ample possibilities also in general mechanical engineering applications.
  • Through a guided tour, including 28 on-site customer-projects, and various live machining demonstrations, it will unveil its latest developments and cutting-edge projects in milling, boring, multitasking and automation.
  • In addition, it will present various technology booths focused on intelligent damping solutions, digitalization, aerospace solutions and automation solutions, among others.

 

SORALUCE SUMMIT 2024 embodies our DNA of leadership, growth, determination and unwavering commitment. SORALUCE will open the doors of its facilities during the next SORALUCE SUMMIT 2024 (June 12-14), an edition full of novelties that will mark a milestone in the sector.

In a scenario where industrial sectors are demanding increasingly advanced technological solutions to meet the challenges of the future, Soraluce has taken a new step forward by expanding its range of milling machines, boring machines and multitasking and automation solutions. This event will feature the worldwide presentation of the new Dynamic Line, Soraluce’s new range of High Rail Gantry Milling Machines, highlighting two of the new models onsite, HGA and HGR.

As usual, Soraluce SUMMIT 2024 will bring together the best professionals in the industry to bond, share knowledge and show them the latest technological advances through a guided tour, exciting live demonstrations, and themed corners where they can interact with company experts and discover how innovations can drive the success of their projects.

One of the highlights during the Summit will be Soraluce’s Automated Solutions. The company will showcase highly productive and unattended machining processes, addressing projects at all levels: from a single machine with a simple pallet transfer control, to flexible machining cells composed of multiple machines with part and tool feeding systems managed by an advanced software, Soraluce Control System. This customized software manages the machining cell using the job list concept, integrating all the elements that compose it, such as machines, parts, pallets, tools and CNC programs, to facilitate its operation.

Aerospace Component Machining Solutions will be another highlight of the Summit. We will present our innovative technologies for the machining of Engine, Airframe and Landing Gear components, among others, based on our on-site projects and supported by our recent success stories. Various solutions for machining of different materials such as inconel, alloy steels, titanium, aluminum, carbon fibers, etc., enhanced by our multitasking solutions for milling and turning operations on a single machine, palletized and automated solutions, wide range of 5 axis contouring mechanical heads with high torque or with electro spindle for high revolutions, pendular machining with various workstations, not forgetting Soraluce’s patented intelligent technologies such as DAS, Modular Quill or Ram Balance.

 

New Dynamic Line: Step into Precision & Dynamics with the New Soraluce High Rail Gantry Machines

Soraluce will present, in a world premiere, the release of its revolutionary Dynamic Line, which includes the new high rail gantry machines. These innovative machines epitomize precision, dynamics, and efficiency, poised to revolutionize manufacturing processes across diverse industries.

The High Rail Gantry Machines from Soraluce are designed to deliver unprecedented performance in the manufacture of complex, high-precision components. Offering high cutting capacity at high speed and high chip flow rates, these machines deliver exceptional accuracies and are backed by Soraluce’s extensive experience in the milling industry and proven leading-edge technology.

The Dynamic Line comprises three machine models tailored to applications in sectors such as aerospace, mold & die, and mechanical engineering, with solutions designed for specific materials like composites, light alloys, and steel-based components.

Tailored to suit the specific needs of diverse sectors and applications, these machines can be outfitted with either 5-axis contouring fork-type or high-torque milling heads. This versatility ensures seamless handling of intricate and complex shapes.

Additionally, they feature a comprehensive splash guarding system to uphold cleanliness and safety standards in the working environment.

Moreover, incorporating diverse dust extraction systems, both within the enclosure and integrated into the heads, facilitates the removal of dust and debris generated during machining processes, thereby maintaining optimal cleanliness throughout operations. This aspect is crucial from the point of view of protecting the health of the operators (it avoids the inhalation of toxic fumes) and also favors the cleanliness of the work area.

Key features of the High Rail Gantry Machines include:

/ Unparalleled efficiency with the High Dynamics feature of the Dynamic Line with groundbreaking high-speed cutting capabilities. With axes speeds reaching up to an impressive 60,000 mm/min and accelerations soaring to 4 m/s², these machines are engineered to push the boundaries of productivity.

/ Innovative 5-axis contouring heads, boasting speeds of up to 30,000 rpm. It’s not just about moving fast; it’s about moving precisely and with finesse. With these heads, intricate designs and complex geometries are achievable. Whether you’re sculpting the perfect aerospace component or executing intricate mold & die machining, semi-finishing and finishing in steel or aluminum, the High Dynamics feature ensures that your machining operations are executed with unmatched precision and efficiency.

/ At the heart of the cutting capability are our high-powered mechanical cutting heads, designed to deliver unrivaled power of up to 60 kW. This extraordinary power ensures optimum performance, allowing users to tackle even the most demanding cutting tasks with ease and precision. Our solution offers a wide range of these mechanical heads, including high-torque 5-axis contouring (up to 2000 Nm). This versatility allows users to perform complex machining operations with unprecedented precision, enabling them to address the current and future challenges of a wide range of applications in various industries.

/ Dynamic Line deliveries the finest surface quality for your most demanding work. In the realm of precision engineering, every detail matters, and achieving impeccable surface finishes is paramount. With the Dynamic Line, excellence isn’t just a goal—it’s a guarantee.

/ One of the cornerstones of this commitment is thermal stability, ensuring that performance remains consistent even in the face of fluctuating temperatures and rigorous machining tasks. This stability is more than just a feature; it’s a testament to the meticulous engineering that underpins every aspect of the Dynamic Line. It is also key to being able to ensure long-lasting machining at high speeds without compromising finish quality and performance, delivering consistent results time after time.

During Soraluce Summit, visitors will be able to see and test in situ two of the new models of the Dynamic Line range.

On the one hand, we will have the SORALUCE HGA high rail gantry milling machine providing the solution for machining large composite or aluminum structures for the aerospace industry, including specific features that maximize process performance.

The HGA shown in particular is a high work-volume oriented machine suited for the application of aircraft fuselage structures undergoing trimming and drilling operations in composite materials. It incorporates two working areas to work pendulum, dust extraction integrated in the head with axial movement depending on the length of the tool, table with vacuum plate system of 10000 x 3500 mm for integration of different fixtures in different positions, as well as a single tool magazine that feeds both working areas by means of two changing arms and perimeter enclosure.

The machine has a longitudinal traverse of 10000 mm, vertical of 1600 mm, cross of 4000 mm, with a 20 kW fork head at 20000 rpm.

On the other hand, we will also present the SORALUCE HGR high crossbeam gantry milling machine, the most versatile model in the range, as it allows a great deal of customization and configurability thanks to a wide range of heads and axis travels.

It is the perfect solution for high-speed machining without sacrificing rigidity or cutting capacity. It is ideal for machining large molds and dies, stainless steel parts or for general machining.

The HGR shown is focused on machining large molds and dies. The machine features a 4500 mm longitudinal traverse, 1500 mm vertical, 4500 mm cross, with a 37 kW, 7000 rpm, 900 Nm 5-axis mechanical head. It also includes a 4500 x 4000 floot plate, full enclosure with bellows-type roof and incorporates the patented DAS smart damping system.

 

More information about Soraluce SUMMIT 2024 at https://www.soraluce.com/en/summit-2024

 

About Soraluce

With a wealth of experience based on 60 years of history, at Soraluce we have revolutionized the world of machine tools, innovating and creating our own technology, producing innovative ground-breaking solutions in the field of engineering, with a clear objective – to lead the market in order to enable our customers to lead theirs too.

Soraluce’s success is based on excellent quality, the best possible service, in-house state-of-the-art technology, the technological capacity to customize each product in accordance with the individual requirements of the customer, and a fully international outlook. The strength of our offer is based on an unwavering commitment; to provide innovative solutions committed to the technological progress of our customers, responding to the most demanding machining challenges with efficiency and high levels of productivity.

The Soraluce Premium Solutions are a perfect combination of a quality product, sturdy and reliable, state-of-the-art technology and the latest digital developments, backed up by personal human service. We place the emphasis on our products, with an extensive range of milling & boring machines, vertical lathes, multitasking solutions and automated lines and systems, providing reliability, high productivity, precision, durability and premium quality. Moreover, our major asset, our technology, in-house technological products, digital services and customized manufacturing solutions which boost the performance of our products and services and offer unbeatable potential for our customers in terms of productivity, efficiency and profitability. And we provide all this with the best possible service and professional advisory in machining engineering, with an up-close-and-personal attitude that makes us the perfect partner.

Success, however, also means constant growth in both quantitative and qualitative terms, encompassing the human, social and economic perspectives. Year after year, Soraluce means more. More people, more qualifications, more research and more technology, more space for expansion, and more sustainably as well. Our expansion can be expressed in figures, with over 3,000 machines sold, and almost half of them in Germany, an extremely demanding market. 75 contact points worldwide, and over 400 people who give the very best of themselves every day. And the best figure of all, 80% of customers who place their trust in us once more, setting their sights once more on leadership of their markets.

All this growth, however, would be impossible without somewhere to grow, and so at Soraluce we are committed to sustainability through positive initiatives such as the construction of our new plant, LEED-certified for its sustainability. We were the first European machine tool business to secure this certification.

And finally, we can also boast the security of solid support, because working with Soraluce means working with a solvent partner. We form part of Danobatgroup, the machine tool division of Mondragon Corporation, one of Europe’s largest business groups. Danobatgroup has Excellence Centers in Germany, Italy, the USA, China and the UK, and its own R+D Center staffed by 120 engineers and 29 Ph. Ds, a facility that goes back more than 30 years. Danobatgroup provides one of the market’s most comprehensive and competitive multi-technology offers. With a headcount of 1,450 employees and a turnover of 340 million euros, it has a clear focus on innovation, investing approximately 9% of revenue in R+D+i.

 

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